PCB Assembly

LED matrix driver board design documentation

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Overview

The LED matrix driver board uses the ATmega328P microcontroller. It controls an 8×8 or 16×16 common-cathode LED matrix using multiplexing technology. Core components:

  • Row driver: ULN2803 Darlington array (sink current 500mA/row)
  • Column driver: 74HC595 shift register (cascade expansion)
  • User input: 3 touch buttons
  • Power supply: 5V regulated (supports USB/external DC input)
  • Current limiting resistor: 220Ω (independent for each column)

Sample Application

  • Scrolling text: Display real-time sensor data
  • Interactive game: Snake (button controls direction)
  • Animation effect: Beating heart/wave pattern
  • Music visualization: With microphone module

Current version limitations

LimitationImpactWorkaround
16×16 Refresh Rate ≤200HzFlicker at high brightnessUse timer interrupts
No PWM DimmingFixed brightnessAdd MOSFETs in next rev
USB Power Limit (500mA)Max 25% LEDs litExternal 5V/2A supply

Installation Guide

Firmware Burning
  1. Connect FTDI programmer to 6-pin interface
  2. Install LedControl library in Arduino IDE
  3. Upload sample code:

cpp

//  
#include <LedControl.h>
LedControl lc = LedControl(12, 11, 10, 2); //
void setup() {
lc.shutdown(0, false);
lc.setIntensity(0, 8);
}

Firmware architecture

Code

graph TD
A[Main loop] --> B[Scan button]
A --> C[Generate animation frame]
A --> D[Refresh matrix]
D --> E[Activate row N]
D --> F[Send column data]
F --> G[Latch 74HC595]

Key optimizations:

  • Timer interrupt refresh (avoids delay() blocking)
  • Frame buffer pre-rendering
  • Button state machine debounce

Hardware design

PCB layout points
  1. Current path design:
    • Power inlet → 100μF electrolytic capacitor → LM7805 → 0.1μF ceramic capacitor
    • Row driver (ULN2803) directly connected to matrix row
  2. Signal grouping:
    • Row control signal: 20mil line width, length matching ±5mm
    • Column data link: DIN-CLK-LATCH group routing
  3. [Current limiting resistor] layout:
    • Close to 74HC595 output pin
    • 0805 package parallel design (enhanced heat dissipation)
Via Specifications
typeAperturePad diameteruse
power supply0.4mm0.8mm5V/GND
Signal0.3mm0.6mmRow and column control
Heat dissipation0.5mm1.0mmRegulator Ground

FAQ

[Firmware burning] failed

Check the FTDI driver installation
Verify whether the Bootloader is damaged
Measure MCU clock frequency (should be 16MHz)

Uneven LED brightness

Increase row drive capability: add 100μF capacitor to the output of ULN2803
Shorten the length of the trace (key: [PCB trace] ≤10cm)

[Current limiting resistor] overheating at high brightness

Recommendation: Use 1210 package resistors (power ≥ 0.5W)
Or use constant current driver IC (such as TLC5940)

16×16 matrix edges are dark

Add 100nF decoupling capacitor at the end of the line
Use “snake” routing to balance impedance

Design Files

The download KiCad project contains:

  • Schematic (with [current limiting resistor] calculation annotation)
  • PCB layout (4-layer board optimized version)
  • 3D model (STEP file)
  • Bill of Materials (BOM)

Upgrade route

  • V2.0: Added WiFi control (ESP-12F module)
  • V3.0: Support RGB matrix (IS31FL3731 driver IC)
  • V4.0: Integrated lithium battery management (charge and discharge circuit)
Secret Link